ACCURL
MasterLINE 6Kw-15Kw Fiber Laser
MasterLINE 6Kw-15Kw Fiber Laser
Performance And Technology For Perfect Sheet Metal Laser Cutting
ACCURL® Based on machinery design technology optimized through strict structural analysis, ACCURL has been manufacturing ultralight and high-precision industrial high energy laser cutting machines. In addition, we provide total solution for sheet etal working that customers want such as bending, welding, deburring, and loading automation.
MasterLINE 6Kw-15Kw Fiber Laser
Includes Following Features And Configuration
Flexible
Reliable
Profitabie
User Friendly
Why Accurl Laser Cutting?
Innovative Modular Design
- Our machines can also be combined with automation modules to create a complete system for the whole working process.
- Customized solutions at a reasonable price, from basic to high end machine.
Experience
- 33 years of experience and more than 12,000 installed machines.
- An expert R&D team committed to research the most competitive technology for our customers.
More Varied Solutions for Cutting
- Sustainability and social responsibility are characteristics of modern companies and add to competitiveness.
- Comprehensive range of basic tools in stock and modified solutions according to customer needs.
ACCURL High Quality Equipment
- The critical parts of the Accurl laser machine are manufactured in Germany.
- We rely on our quality and therefore give our laser cutting machine a 3-year warranty.
- The IPG Fiber resonator. Power from 1Kw To 30kW.
After-Sales Service
- Original ACCURL spare parts to guarantee full performance and prolonged durability.
- Wide range of consultation services on machine operation, programming and maintenance.
Software And CNC: User-Friendly And Effcie™
ACCURL® offers our customers advanced software solutions to connect, manage and monitor the whole cycle of operations involved during the production. The software provides the interaction between the various steps of production operation flow.
Customer ERP connection
Importing of production list order from customer ERP.
Human Machine Interface
Interacting in an easy and friendly way, through touch screen, with the machine and relevant automation.
Production and Performance data Reporting
Proprietary solution for viewing reports of machine status and analyzing production data.
Cam programming / 2D Cam and Tube Cam
Efficient pogramming for a productive fabrication process:
- Powerful nesting
- Optimized Post Processor for 2D cut programming and tube cut programming
- Powerful simulation
Monitoring / Production Control
Monitoring machine statuses and task lists and displaying all the events of all the machines in one view.
Jobshop 4.0 By Libellula
The system of performing and integrating software solutions to manage every metal sheet working phase in a productive and efficient way.
Compact And Technological For Outstanding Performance
ACCURL® MasterLINE is one of the markets’ most complete, compact and configurable sheet metal laser cutter, designed to evolve with your needs. No worries about the space required: MasterLINE has a very compact and configurable layout to fit the available space and processing requirements.
Flexible
Suitable for a wide range of materials, including highly-reflectie metals and high thickness mild steel. Ready for round, square and rectangular tubes.
Reliable
Fully-tested and reliable thanks to the 20 years of experience with the MasterLINE platform.
Profitabie
Low operating costs thanks to energy efficiencyand reduced maintenance.
User Friendly
Single focusing lens system with automatic nozzle changer. Easy to use programming software and Prima Power operator interface.
Quality Steel Frames
ACCURL steel frames undergo annealing at over 600⁰ to relieve stress. and they are built to last years of heavy use without distortion.
Advantage:
- Very stiff and stable base frame
- Deformation simulation made by CAE
- Eight(8) zone & ducted exhaust system
- Dual synchronized twin servo motor drive system
- Helical rack & slant pinion drive system enables very smooth Movements.
Fully Annealed Frame
ACCURL Innovative gravity-wrap ultra-high-power full-hollow bed with no square connection in the middle, no shielding in the cutting area, and the bed is not subject to high-temperature roasting, no burnout, more durable.
Graphite Anti-Burn Technology
The area in the entire machine tool where the laser can shoot at isall covered and protected by 20mm thick graphite anti-bruning To insuring the machine bed and working table not be out of shape and burned-out.
Aluminium Gantry Structure
The gantry is a monolithic structure made from a single aluminium casting. This technological solution is ideal for structures subjected to high levels of mechanical stress.
With the multi chambers high efficient system ofers the ability to make an equal amount ofsuction during the cutting operation of the whole machine cutting area.
Cast Aluminium Gantry
ACCURL® high tech aluminium crossbeam is cast in a specially manufactured 10-tonne steel mould. this allows better rigidity at 50% of the weight of traditional iron gantries, allowing higher acceleration with reduced inertia.
Fume Extraction System
Efficient fume extraction by means of shutters which are controlled in accordance with cutting head position results in more efficient use of the filtration system.
Auto Changing Pallet Table System
The double pallet changer is designed to increase the productivity and minimize the material preparation time. The pallet changer allows loading of raw material sheets or unloading of finished parts onto one pallet while the other pallet on duty.
Auto Shuttle Table
The available shuttle tables on all machine models are fully electric and maintenance free: there are no hydraulic oils to handle and the table changes take place fast, smooth and energy-efficient..
Modular Workbench
ACCURL Independent research and development of patented modular workbench, easy to disassemble, without hindering production, efficient and time-saving, safe maintenance.
Masterline Series Laser
BEST QUALITY, High accuracy and productivity without compromises on the whole thickness range thanks to the Best inte gration of all machine components.
Rexroth Linear Guide Drive System
The beam is mounted on a pair of precision REXROTH linear guide rails and precision manufacturing have created the highest quality linear systems available today.
Axes Motionis Achieved By Rack
Axes motionis achieved by ALPHA rack & pinion design. there are not any intermediate load transmitting elements between the motor and the pinion which otherwise could cause precision losses.
Automatic Cleaning Nozzles
After a predefined number of contours, the nozzle automatically performs self-cleaning, without need for the intervention of an operator.
Precitec Cutting Head
NEW ProCutter 2.0 generation, the highest cutting speeds can be achieved that were previously unthinkable.
Servo Motors & Drives System
The MasterLINE is equipped with cutting edge Germany designed with High-speed EtherCATservo motors and drives from BECKHOFF.
Rack And Pinion Motion System
ACCURL® Laser uses the best German racks and pinions from ALPHA. High precision two-way, hardened helical racks with low running clearance make it possible to achieve very high acceleration and speeds synchronized 180 m/min.
Beckhoff CNC Control Unit
ACCURL ® MasterLINE fits the most recent BECKHOFF Numerical Control Solution: picking top of the range components means guaranteeing better usability and a higher degree of reliability over time. and the system may be connected to the company LAN to exchange data and allows quick and easy production setup and connects in secure manner to the Internet (VPN) in order to receive remote assistance in case of need.
Advantage:
- INTEL® Core (TM) i5-6500 processor – 8Gb RAM – CPU 3.20 GHz.
- Display 21” LCD TFT XVGA with anti-glare screen Touch Screen.
- User High-speed EtherCAT communication
- Scratch-resistant keyboard, anti-oil, anti acid with IP65 protection.
- Manual movement of all axes by joystick.
- Dynamic and integrated cutting head height control.
- Anti collision system.
- Automatic function for the detection of the sheet metal on the work table.
Twincat Numerical Control
The Beckhoff controller has a Accurl operator interface and a complete cutting database for all standard cutting applications. The database includes the cutting parameters for standard materials (steel, stainless steel, aluminium) for common thickness ranges.
Program Management
Quick program selection with exhaustive preview function, available also in real time.
CAD/CAM Software Nesting. Libellula.Cut
Thanks toits integrated CAD and the exclusive One-Click technology, Libellula.CUT creates or imports in a moment the geometric details from any other platform of drawing, automatically optimizing profi les and arranging them in an optimum manner fo subsequent processing.
A winning formula:
+ Automation + Integration + Effi ciency + Productivity
– Learning times and programming = Libellula.CUT
The best of the technological research of Libellula in a powerful and intelligent application, which reduces the processing time.
In Libellula.CUT, the software engineers and analysts have concentrated the best of Libellula technological know-how in theme of sheet cutting:
- Fast and intuitive learning
- Full automation available in every step of the programming process
- Ability to manage all the cutting machines with the same system
Optional Order Module
- Optimized information for the company with “Total Integration” additional Libellula modules
- Order Management with the option mod.ORDER module
- Warehouse management and reusable remnant with the mod.STORAGE option
Program Management
- Optimization of cutting path and management for specific cutting technologies
- Reduction in the number of piercings
- Quality assurance of the machined parts
- Optimization of nesting with the [ISA] system and less scrap
- Optimized generation of nesting on uneven scraps
- Management of FMS lines and / or of the manual operations:
- Reduction of the cutting number of diff erent nesting
- Automatic Skeleton cutting
- Systems management of loading / unloading and sorting systems
Precitec ®Laser Cutting Head
The Precitec offers high-quality tailor-made solutions for all requirements and machine concepts in 2D laser cutting and has gained world wide recognition as the market leader in cutting optics, distance sensor technology,and process monitoring.
Cutting Head Precitec Procutter
The powerful ProCutter 2.0 can be operated with up to 30 kW laser power and offers its usual extensive functionality and flexibility. It ensures high dynamics with thin material thicknesses and best quality with thick materials. Especially for flatbed, tube cutting, and laser blanking systems, the potential of the cutting head is optimally converted into productivity.
Precitec ® Zoom 2.0 Cutting Head
The cutting head ProCutter Zoom 2.0 provides a maximum and flexible performance in a minimum of space. It generates the perfect beam for all materials in all thicknesses for laser powers up to 12 kW and is therefore the ultimate all-rounder for your flatbed system.
Advantage:
- Motorized focus position adjustment
- Zoom optics for automatic adjustment of the focus diamete
- Drift-free, fast-reacting distance measurement
- Permanent protective window monitoring
- Completely dustproof beam path with protective windows
- Automated piercing with PierceTec
- Water cooling of the sheet metal with CoolTec
- LED operating status display
- Pressure monitoring in the nozzle area (gas cutting) and in the head
Laser Cutting In The Medium Power Range
The ProCutter Zoom 2.0 depend on thickness, it is available to control the beam size and make a exact angle of incidence. widen cutting width, blow out the material melting easily.
Cutting Head Procutter Zoom 2.0
The Cutting head with automatic laser been adjustment, modiἀed according to material thickness and set cutting speed.
Multitasking To The Extreme
Laser-cutting thick materials with new power. Focus management creates geometries that were impossible until now with smooth, well-defined edges. The use of water makes nesting more compact. The use of air guarantees the lowest cost per part ever.
Laser Cutting In The Medium Power Range
The ProCutter Zoom 2.0 depend on thickness, it is available to control the beam size and make a exact angle of incidence. widen cutting width, blow out the material melting easily.
Loader & Unloader Brg System 2.0
ACCURL Loader & unloader BRG System 2.0 is the automated solution that best optimizes the flow of material, which improves both the safety at work and the safety of the process. The solutions included range from simple operation to fully automated operation.
Advantage:
- Fast processing of the order, since the automatic loading and unloading reduces the preparation times.
- Considerably greater use of machinery with only a slight increase in investment.
- Access to the production of parts with little manual work.
Material Screening And Loading System Smart-Tower
An expansion option is provided by the sheet loading and processed sheet pallet changer system. The automatic loading and unloading system can be integrated at a later time and is available for all the machine conἀgurations.
Automatic Loading & Unloading System Smart-Lifter
Further automation and flexibility can be achieved by adding one or two sheet storage towers on loading and unloading side. This opens the way to full automatic production.
Freedom Of Choice, Without Complications
ACCURL® In order to meet our customers’ requests, we have created three suites of options to better fitthe different production needs: thin or thick metal sheets working and intensive productions.
Optimal cutting parameters are set in fully automatic manner according to material and thickness.
MasterLINE
CO2 or fiber: take your pick!
This option suite is the right solution to grant faster processing of thin metal sheets (up to 5 mm) where N2 technology can be applied: this is possible thanks to technological solutions, like Smart Moves and Grid Cutting, able to reduce the downtime due to head positioning time.The result is a reduction of cycle time up to 30%.
This option suite has been designed for thick metal sheets processing: we have been able to give the customers an astonishing cycle time reduction up to 40% due to advanced solutions, like Nitrogen Piercing and Hi.Piercing, that increase piercing quality while lowering the time.
For intensive production, Prima Power provides this option suite that maximizes the productivity enhancing the monitoring of the process. This is possible thanks to advanced monitoring devices able to check the status of the process and intervene in case of errors by restarting the operation or informing you remotely; LPM, monitoring piercing operation, Plasma and Tip-Touch Restart, keeping control of the cutting process, E-mail dispatching, alerting the operator in case of machine failures.
Fiber Laser Resonator IPG
IPG offers laser sources that implement fiber laser diodes to create at high brilliance laser light. and the reduced energy consumption and the absence of ordinary maintenance significantly improves the efἀciency of the fiber laser as opposed to traditional CO2 laser systems.
Features of the IPG equipment are as follows:
- Direct control of all the fiber laser functions
- Synchronized control of the laser source
- Overall power control
- High speed perforation
- Edge machining function
- Cutting data library
- High speed fiber laser cutting
Fiber Laser Resonator IPG
This advanced technology ensures very competitive operating costs. In accordance with our company ethos to design the most flexible and reliable machines on the market, the ACCURL Fiber machine includes an integrated IPG fiber laser source.
The Laser | 2d Cutting Line
ACCURL TOP CUSTOMISATION fully configurable following the customer’s need, and the standard range features models with capacities varying from 1Kw To 30Kw, this versatility goes from sizing to optional equipment.
